• Micro Stamping Return
    Micro Stamping
    Micro Stamping
    Micro Stamping
    Micro Stamping
    Micro Stamping
    Micro Stamping
    classification:
    Part
    Application:

    Precision Miniature and Micro-Sized Metalformed Medical Components and Subassemblies.


    Product introduction Model specification Parameter

    Micro Stamping

    Precision Miniature and Micro-Sized 

    Metalformed Medical Components and Subassemblies

    Product Design Assistance for Cost-Saving Conversions from Machining and Metal Injection Molding

    ·       Lower cost, enhanced performance

    ·       Higher strength and performance

    ·       Lot-to-lot dimensional consistency

    ·       High throughput

    ·       Minimally invasive

    ·       Long term reliability

    ·       More complexity in smaller space

    ·       Wall sections down to 0.05mm (.002")

    ·       Tooling to last the life of your program

     

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    *Magnified from 5x to more than 80x depending on parts

    Technology, Talent, and Experience for Endoscopic, Laparoscopic, Neuromodulation Devices, and More

    Implantable Devices and Components

    ·       Anchor tabs

    ·       Bone braces

    ·       Defibrillator components

    ·       Pacemaker components

    ·       Electrodes

    ·       Lamitrodes 

    ·       Lead wires

    ·       Marker bands

    ·       Micro-contacts

    ·       Orientation markers

    ·       Radiopaque markers

    ·       Stent markers

    ·       Antennae

    Disposable Devices and Components

    ·       Alligator jaws

    ·       Battery tabs

    ·       Biopsy forceps cups

    ·       Biopsy needles

    ·       Bisector blades

    ·       Blade assemblies

    ·       Cardiac

    ·       Clevis

    ·       Distal end

    ·       Endoscopy

    ·       Expandable extenders

    ·       Forceps electrodes

    ·       Laparoscopy

    ·       Restraint bands

    ·       Ring electrode assemblies

    ·       Surgical scissors blades

    ·       Transmitter contacts

    Hearing Device Components

    ·       Analog hearing aid

    ·       Artificial cochlear

    ·       Digital hearing aid

    ·       Gold plated contacts

    ·       Lead frames

    ·       Micro-contacts

    ·       Variable resistor


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    Conversion Case Studies

    Grasping Forceps

    Stainless steel surgical forceps for grasping tissue

    Conversion from a taper-grinding and wire bending operation to a labor and cost saving Meier process:

    ·       Sequence of stamping hits for precise control of critical dimensions;

    ·       Integrated SPC process with laser welding and robotic assembly;

    ·       Stainless steel surgical forceps for grasping tissue

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    Biopsy Jaw

    Disposable stainless steel biopsy jaws less than 3mm wide assembled

    Conversion from metal injection molding (MIM) to precision metal forming:

    ·       More precise and consistent geometry for more reliable proper blade mating and function;

    ·       Elimination of pre-assembly sorting and fitting, saving customer time and labor;

    ·       Reduced component costs.

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    Twisted Biopsy Needle

    Miniature needle with tight tolerance hole and specific distal and proximal end angles

    Conversion from chemical etching with secondary twisting to single automated stamping and forming process:

    ·       Improved dimensional control for improved performance;

    ·       Streamlined process for customer savings of 60%.

    ·       Reduced component costs.

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    Alloy

    ·       NiTiNOL

    ·       300 & 400 Series Stainless Steel

    ·       MP35N

    ·       Beryllium Copper

    ·       Phosphorus Bronze

    ·       Brass

    ·       Aluminum

    ·       PH Grade Stainless Steel

    ·       Nickel 200

    ·       Titanium

    ·       Magnesium

    ·       Hastelloy

    ·       Tantalum

    ·       Permanickel

    ·       Kovar

    Precious metals

    ·       Platinum

    ·       Gold

    ·       Silver

    ·       Iridium

    ·       Nickel

    Engineered metals

    ·       Precious metals selectively plated only in functional areas to reduce cost

    ·       Thin strips of precious metal bonded to the raw material for enhanced surface integrity

    ·       Multi-gauge strips skived prior to stamping for varying wall thickness

    ·       Continuous strips of hardened materials annealed in specific areas for localized ductility

     

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